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PA6-CF is impressive material: • High stiffness • Excellent heat resistance • Low creep compared to PLA • Great strength-to-weight ratio But it’s a printed composite — not an injection-molded solid. Carbon fiber increases stiffness and reduces shrink, but it can also disrupt polymer continuity. Combine that with FDM layer interfaces and you can end up with microscopic capillary paths through the wall. That’s why it leaked under static boost pressure. Solutions I’m exploring: • More aggressive fi

PA6-CF is impressive material: • High stiffness • Excellent heat resistance • Low creep compared to PLA • Great strength-to-weight ratio But it’s a printed composite — not an injection-molded solid. Carbon fiber increases stiffness and reduces shrink, but it can also disrupt polymer continuity. Combine that with FDM layer interfaces and you can end up with microscopic capillary paths through the wall. That’s why it leaked under static boost pressure. Solutions I’m exploring: • More aggressive fi

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Manufacturing Cost Tradeoffs with FR4 PCBs

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